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Holistic Approach to Plan Your Depanning Process

Depanning is a crucial step in the bakery industry, involving the delicate removal of baked products from their pans. The process, while seemingly simple, requires a thoughtful approach to ensure the integrity of the final product, optimize workflow, and maintain easy washdown standards.

A key component of this process is the equipment you use. Rexfab’s Inline Vacuum Depanner (IVD) is a state-of-the-art solution designed to automate depanning, seamlessly integrating into your bakery’s complete pan handling operations​1​.

The IVD comes in three models based on the width of the vacuum chamber: 24, 36, and 42 inches. This variety ensures the IVD can accommodate different bakery sizes and production volumes.

Besides, the IVD is design to fit into most of the existing line, replacing less efficient units.

Depanning Equipment Analysis

Rexfab’s IVD stands out for several reasons. First, it improves efficiency, which is essential in the food production industry. The IVD has a lower power consumption, making it an eco-friendly and cost-effective choice for bakeries. Moreover, it operates at low-decibel volumes, a feature that promotes a comfortable working environment​1​.

This innovative equipment can be optimized and automated further with the following options:

  • Infeed metering conveyor
  • Delidder with variable-speed motor
  • Remote cyclone separator (for products with toppings)
  • Hood connected to remote cyclone over air jets when using Puratos-type toppings
  • Combo machine design for production of both breads and buns/rolls

Lid, pan, and product conveyors​1

Optimal Solutions to Depan

Why should your bakery consider installing Rexfab’s IVD? The benefits are numerous.

The IVD is fully menu-driven, preventing operators from making multiple manual adjustments. This feature increases efficiency and reduces the risk of production scrap.

Its design reduces cleaning time and the risk of food recalls, a major concern in the food industry.

The IVD minimizes the ambient noise level below 85 decibels, promoting a healthier workspace.

The IVD comes with a user-friendly Human Machine Interface (HMI). This allows operators to select a recipe with no further manual adjustments, making the process straightforward and hassle-free.

The IVD is a stand-alone unit with its own control panel, making it easy for bakeries to integrate it into their existing production lines.

Lastly, the IVD ensures exceptional reliability with its stainless steel construction and maximized angled surfaces to reduce buildup1.

FAQs

1. What are the main features of the Rexfab’s IVD?

A: Rexfab’s IVD is designed to automate depanning, integrating into a bakery’s pan handling operations. It reduces power consumption, and operates at low-decibel volumes. It comes in three models based on the vacuum chamber’s width: 24, 36, and 42 inches​1​.

2. What additional options can optimize the IVD?

A: The IVD can be optimized with options such as an infeed metering conveyor, a delidder with a variable-speed motor, a remote cyclone separator for products with toppings, and more​1​.

3. Why should a bakery install an Inline Vacuum Depanner?

A: The IVD is fully menu-driven, has a smart design that reduces cleaning time, minimizes ambient noise level, has a user-friendly interface, and is a standalone unit with its own control panel. All these features make it a great addition to any bakery.

PROMOTING WORKPLACE SAFETY: A PROFITABLE STRATEGY FOR BUSINESS SUCCESS

PROMOTING WORKPLACE SAFETY: A PROFITABLE STRATEGY FOR BUSINESS SUCCESS

In the bustling world of industrial bakeries, safety and efficiency drive success. Our latest article, ‘Promoting Workplace Safety: A Profitable Strategy for Business Success,’ reveals how adopting robust safety measures transcends compliance, becoming a catalyst for productivity and profitability. Unveil the symbiotic relationship between quality and safety, understand the real costs of neglecting workplace safety, and explore how technological innovations like Rexfab’s Inline Vacuum Depanner (IVD) are pivotal in safeguarding both employees and the bottom line. Dive into our comprehensive case study and learn why safety isn’t just right—it’s smart business

REXFAB AND R&R: A POWERHOUSE PARTNERSHIP IN THE FOOD PROCESSING INDUSTRY

REXFAB AND R&R: A POWERHOUSE PARTNERSHIP IN THE FOOD PROCESSING INDUSTRY

In an ever-evolving world of food processing, efficiency and quality are non-negotiable. It’s not just about getting products from point A to point B anymore—it’s about delivering exceptional quality, unmatched reliability, and innovative solutions that fuel growth and success for businesses.

Today, we’re thrilled to announce a partnership that promises to redefine the standards of the food processing industry: Rexfab’s partnership with R&R.