{"id":3185,"date":"2024-03-14T00:30:12","date_gmt":"2024-03-14T00:30:12","guid":{"rendered":"https:\/\/www.rexfab.com\/?p=3185"},"modified":"2026-04-23T23:25:34","modified_gmt":"2026-04-23T23:25:34","slug":"swift-and-versatile-bread-production-line-packaging","status":"publish","type":"post","link":"https:\/\/www.rexfab.com\/en\/2024\/03\/14\/swift-and-versatile-bread-production-line-packaging\/","title":{"rendered":"CASE STUDY – SWIFT AND VERSATILE BREAD PRODUCTION LINE – PACKAGING"},"content":{"rendered":"

[et_pb_section fb_built=”1″ _builder_version=”4.20.4″ _module_preset=”default” max_width=”100%” max_width_tablet=”90%” max_width_phone=”90%” max_width_last_edited=”on|desktop” module_alignment=”center” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_row column_structure=”3_5,2_5″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.rexfab.com\/wp-content\/uploads\/2025\/12\/rexfab-case-study.jpg” alt=”Case Study” title_text=”Case Study” _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”]QUICK MENU<\/strong><\/p>\n

1.- Introduction<\/a><\/p>\n

2.- Solution<\/a><\/p>\n

3.- Results<\/a><\/p><\/blockquote>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.19.4″ _module_preset=”default” custom_padding=”||2px|||” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.19.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text module_id=”introduction” _builder_version=”4.21.0″ _module_preset=”default” header_2_font=”|700|||||||” header_2_font_size=”24px” header_2_line_height=”1.4em” header_3_font=”|600|||||||” header_3_font_size=”20px” header_3_line_height=”2em” custom_margin=”||||false|false” header_2_line_height_tablet=”1.4em” header_2_line_height_phone=”1.2em” header_2_line_height_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

Customer: Wholesale Bakery in US *<\/p>\n

Introduction:<\/h2>\n

In the pursuit of growth and competitiveness, enhancing manufacturing capabilities<\/strong> emerges as a pivotal objective for businesses.<\/p>\n

\n

We aided our customer in identifying key variables essential for \u2018increasing\u201d the manufacturing capacity of their bread line, prioritizing reliability and cost process efficiency.<\/p>\n<\/blockquote>\n

Our initial step involved analyzing:<\/p>\n

    \n
  1. Demand requirements<\/li>\n
  2. Product variety<\/li>\n
  3. Size variations<\/li>\n
  4. Tolerances<\/li>\n
  5. Packaging types<\/li>\n
  6. Closures<\/li>\n
  7. Available plant space<\/li>\n<\/ol>\n

    Subsequently, we addressed production inefficiencies through the introduction of automation solutions, aimed at enhancing manufacturing capabilities.<\/p>\n

    Automation not only reduces errors and increases production speed but also facilitates scalability<\/strong>, thereby enhancing overall efficiency. With this in mind, we scrutinized all manufacturing processes, from oven discharge to loading docks.<\/p>\n

    We opted to prioritize the packaging process for this project, postponing cooling and post-packaging processes to a later stage.<\/p>\n

    \n

    Implementing packaging solutions integrated with modern technology and ensuring equipment reliability is vital to meet the demands of increased production volumes and complexities. Modular packaging allows for flexibility to adapt to changes in overall line capacity.<\/p>\n<\/blockquote>\n

    At Rexfab, we understand the importance of robust training programs to develop a skilled workforce capable of operating advanced machinery and understanding modern manufacturing processes. These capabilities were pivotal to meeting the expanded manufacturing requirements outlined by our customer.<\/p>\n

    Adhering to regulatory and safety standards and environmental regulations was a non-negotiable requirement from our customer.<\/p>\n

    The products varied significantly in size, necessitating a solution that offers flexibility without compromising reliability.<\/p>\n

    Product dimensions ranged as follows:<\/strong><\/p>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row use_custom_gutter=”on” gutter_width=”2″ _builder_version=”4.21.0″ _module_preset=”default” custom_margin=”-4px|auto||auto||” custom_padding=”1px||2px|||” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.21.0″ _module_preset=”default” custom_padding=”21px|||||” global_colors_info=”{}”]<\/p>\n

    Product length: <\/strong>+ 4 1\/8 in with a tolerance of +\/- 1\/32 in.<\/p>\n

    Product width: <\/strong>+ 2 3\/8 in with a tolerance of +\/- 1\/32 in.<\/p>\n

    Product height: <\/strong>+ 5\/8 mm with a tolerance of +\/- 1\/32 in.<\/p>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_4,1_4,1_2″ use_custom_gutter=”on” gutter_width=”1″ _builder_version=”4.27.6″ _module_preset=”default” module_alignment=”center” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″][et_pb_column type=”1_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_number_counter title=”Manufacturing line capacity was +7,200 loaves\/hr.” number=”7200″ percent_sign=”off” _builder_version=”4.21.0″ _module_preset=”default” title_font_size=”14px” title_line_height=”1.4em” number_font_size=”46px” custom_css_percent=”margin-bottom: 0px !important;” global_colors_info=”{}”][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_number_counter title=”+7 product varieties” number=”7″ percent_sign=”off” _builder_version=”4.21.0″ _module_preset=”default” title_font_size=”14px” title_line_height=”1.4em” number_font_size=”46px” global_colors_info=”{}”][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.21.0″ _module_preset=”default” header_2_font=”|700|||||||” header_2_font_size=”24px” header_2_line_height=”1.4em” header_3_font=”|600|||||||” header_3_font_size=”20px” header_3_line_height=”2em” custom_margin=”||26px|||” header_2_line_height_tablet=”1.4em” header_2_line_height_phone=”1.2em” header_2_line_height_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

    Our customer underscored the critical importance of financial investment and risk management in evaluating the project. In response to our customer’s needs, we proposed leveraging the Rexfab “Brainstorming Design” partner process to identify optimal solutions, coupled with our diligent project management approach, fostering close collaboration with our team.<\/p>\n

    After months of meticulous planning and analysis, the customer decided to proceed with executing the project alongside Rexfab, a decision we deeply appreciate.<\/p>\n

    [\/et_pb_text][et_pb_divider divider_position=”center” _builder_version=”4.20.4″ _module_preset=”default” width=”50%” module_alignment=”center” global_colors_info=”{}”][\/et_pb_divider][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.19.4″ _module_preset=”default” custom_padding=”2px||2px|||” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.19.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text module_id=”2″ _builder_version=”4.21.0″ _module_preset=”default” header_2_font=”|700|||||||” header_2_font_size=”24px” header_2_line_height=”1.4em” header_3_font=”|600|||||||” header_3_font_size=”20px” header_3_line_height=”2em” custom_margin=”||-3px|||” header_2_line_height_tablet=”1.4em” header_2_line_height_phone=”1.2em” header_2_line_height_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

    Solution<\/h2>\n

    Rexfab has formed strategic partnerships with GHD Hartmann<\/strong> in Germany and SR Pack<\/strong> in Denmark, enabling us to provide an integrated high-speed bread distribution, slicing, and bagging system<\/em><\/strong>. This comprehensive solution includes:<\/p>\n